Here's a quick overview of the Raymarine EV-200 autopilot installation on my 2007 Rinker 370. I am a huge fan of autopilot, and I probably use it 80% of the time I'm underway. But most of you already know that, so I'll just focus on the installation.
The system components are:
- Octopus Type R drive with 9-foot cable
- Raymarine M81105 rudder position sensor
- Raymarine ACU-200 autopilot control unit
- Raymarine EV1 heading sensor
- Raymarine R70 control head
This drive can be found on eBay for approximately one Boat Unit ($1000). It has two parts: the drive cable and the motor. The drive cable is a 9-foot worm-drive cable that bolts onto the boat's hydraulic-assist steering ram. (There's no need to modify anything at all on the boat's steering system.) The drive motor gets mounted in the engine room and attached to the other end of the drive cable.
My power steering is on the stbd engine, and I mounted the drive motor on the transom at the port side, aft of the generator. The cable routing is critical, because the cable needs to move freely back and forth as you steer the boat. My cable exits the drive motor on the port side, then makes a 180-degree turn back towards the stbd side. From there, it is routed along the transom to the stbd motor.
This is not a pretty installation. The gear casing of the Octopus drive motor is cast aluminum with no finish whatsoever, so it started corroding before I even took it out of the box. I should have painted it before installing it.
The next component in the chain is the Raymarine rudder position sensor. Actually, when I bought the Octopus drive, I paid extra to get the optional built-in position sensor. (In the photo above, it's the black plastic box with the grey wire.) Unfortunately, the autopilot refused to recognize it, so I ended up using the Raymarine sensor. I mounted it on the transom between the engines, and used hose clamps to attach the sensor arm to the outdrive steering bar.
In the picture below, you can also see the Octopus drive cable running parallel to the steering bar, just below and forward of it.
The controller (ACU-200) is mounted on the forward bulkhead, stbd side. I have a 5-port Seatalk junction box nearby for the ACU-200, GPS and EV1.
For the EV1 sensor, it's important to find a location away from sources of magnetic interference. I mounted mine under the helm seat, and the location has worked well for me. The fiberglass seat support has an access port on the port side -- just a piece of Starboard attached with four screws. I removed the access panel and attached the EV1 on the inside. You can see the three mounting screws poking through the Starboard.
The R70 control head is mounted at the helm. I relocated my bow thruster control and spotlight controller, and put the R70 in that spot. (I also added an i70 to display engine data, but that's not required for the autopilot.)
Wiring is relatively simple. There are four wires from the ACU-200 to the Octopus, and two wires for the rudder sensor. The rest is Seatalk NG network cables. Here's a diagram of my system.
I have been really happy with this system. I will admit that it took me a lot of trial and error to install the Octopus drive, so maybe this post will help others who are trying the same thing. The system has been super-reliable and easy to use. By the way, if you've never had a rudder position sensor, it's worth getting one even if you don't have an autopilot. It takes some of the guesswork out of docking.